NovaPouchCo

Flat-Bottom Pouches

Name: Flat-Bottom Pouches
Brand: NovaPouchCo

A structured pouch with defined panels

Flat-bottom pouches offer a formed base and defined front, rear and side panels for a more structured shelf presentation. Feature and material choices depend on the product and filling plan.

Available Options

Dimensions and base geometry planned around target fill weight and equipment.
Closure and optional one-way valve considered only where the project calls for them.
Panel artwork aligned to the final dieline, with material and finish selected for the brief.

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POUCH ANATOMY

Explore the Details of a Flat-Bottom Pouch

See how key structural features support filling, closing, presentation and artwork planning.

Illustrative flat-bottom coffee pouch showing the valve, closure, side panel and formed base.

Illustrative anatomy view

01One-Way Degassing Valve

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One-Way Degassing Valve

WHAT IT IS: An optional one-way valve used when a roasted-coffee project needs to account for gas released after roasting.
WHY IT IS USED: Helps manage gas release after roasting without requiring the package to remain open.
WHAT TO CONFIRM: Coffee type, roast-to-pack timing and preferred valve position.
WHEN IT MATTERS: Roasted coffee products where post-roast gas release needs to be considered.

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02Resealable Zipper

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Resealable Zipper

WHAT IT IS: A press-to-close zipper positioned below the top seal area.
WHY IT IS USED: Allows the consumer to reclose the pouch after opening.
WHAT TO CONFIRM: Opening method, zipper position and required headspace.
WHEN IT MATTERS: Retail packs intended to be opened and used multiple times.

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03Flat Bottom Structure

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Flat Bottom Structure

WHAT IT IS: A formed base that allows the pouch to stand upright with a more structured shape.
WHY IT IS USED: Supports stable shelf presentation and additional internal volume.
WHAT TO CONFIRM: Target fill weight, pouch dimensions and filling setup.
WHEN IT MATTERS: Premium retail presentation and larger coffee pack formats.

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04Seal Area

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Seal Area

WHAT IT IS: The area reserved for sealing the pouch during filling and closing.
WHY IT IS USED: Provides the required sealing zone around the package opening and closure system.
WHAT TO CONFIRM: Filling process, sealing equipment and artwork clearance.
WHEN IT MATTERS: Every production setup where sealing dimensions affect artwork or filling.

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05Printable Panels

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Printable Panels

WHAT IT IS: Front, rear and side artwork areas depend on the final dieline.
WHY IT IS USED: Allows branding, product information and multi-panel design systems.
WHAT TO CONFIRM: Final dieline, artwork versions, print method and SKU count.
WHEN IT MATTERS: Projects using coordinated front, back and side artwork.

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